Italy based company Speroni, manufacturer of Tool Presetting and Measuring systems is demonstrating its high end tool presetters and measuring system at ongoing India’s largest machine tool exhibition IMTEX 2017. The company is showcasing its proven MAGIS and FUTURA series of tool presetters. The exhibition started on 26th of January in Bangalore and will continue till 1st February.

STP MAGIS
The new STP MAGIS generation of tool presetting and measuring system from Speroni has revolutionized the value of entry level tool measurement.The innovative MAGIS control delivers all of the needed measuring features and functions in a user friendly, clean and trouble-free single screen user interface. As for all of the Speroni Tool Presetting & Measuring Systems, the structure of MAGIS is completely made of aged pearlitic cast iron in order to guarantee the best thermal stability for Indian kind of manufacturing Setup.

Contrasting most presetter designs, the homogeneous structure of MAGIS resolves all of those issues one encounters on systems which use light alloys and/or granite that have a different and unstable reaction to changes in the temperature and the environment. Homogeneity is a key design element which has been proven on Speroni systems for now over 50 years and in the metalworking field for even longer. The choice of materials for the basic structure of our systems is made in order to guarantee this fundamental design criterion.

STP FUTURA
The new STP FUTURA line of tool presetting and measuring systems, is the expression of Speroni’s 50 years of innovative technology. Based on key construction concepts which have always been copied but never equaled, the new STP FUTURA line introduces new levels of ergonomics, ease of use and precision in the tool presetting and measuring world.

The modular design and vast number of configurations available, offer the right solution for every measuring need guaranteeing at the same time full upgradability in the future as your company’s needs grow. The solid design, together with our excellence in manufacturing, eliminates the need for frequent recalibration due to changes in temperature during the work shift; as well as guaranteeing the precision and repeatability of your system year after year.

Speroni Spa has also recently established Speroni India Pvt. Ltd. to cater to the increasing demand of Speroni products in the country. Headquartered in Pune, Speroni India Pvt. Ltd. is headed by Ravi Moolya, General Manager, Speroni India Pvt Ltd. Speroni India will be directly involved in sales & service of Speroni products in the Indian sub-continent.

Ultra Engineers was founded in 1991 in Pune, Maharashtra witnessing the tremendous opportunity from the growing demand from the machine tool and manufacturing industry.

Hard work coupled with innovation and technology has led the company to success. Today, Ultra Engineers is an established name that manufactures precision and high quality heavy duty metal components for both the domestic and international market. These products are used for specific application in industries like Oil & Gas, Energy and Power, Automobile and Heavy Engineering Projects among others.

Innovation & Technology

“Our company has always been in the forefront when it comes to innovation. We do not believe in compromising on our product quality and that is why always invested in the best technology,” said George Durai, Sr. Manager Production, Ultra Engineers.

George added, “Couple of years ago we had a requirement of Tool Presetter for setting up a Boring Bar. There were many other low cost alternative solutions that could have been considered. However, Speroni Team explained to us that apart from presetting, there are lots of other aspects that have to be weighed for our process. In the beginning we were reluctant as our primary focus was only presetting. But after a detailed discussion with the team we invested in Speroni Tool Presetter (MAGIS 600) and the results were phenomenal. It not only helped us achieve our primary focus but also eased the other processes.”

“After using the machine I can say the offset time has decreased and we are getting better output,” he said.

Speroni has throughout its 50 years of history always been a leader in the field of Tool Presetting and Measurement systems and has supplied solutions to the specific demands by the customer. Today the company offers a vast line of products and solutions in the fields of Tool Preset, Measurement and Management, and Quality Inspection of the Manufacturing Process. The company aims to develop more innovative products that will help improve efficiency in the shop floor thus helping its customers run their manufacturing more profitably.

“Speroni machine comes with various beneficial features, but out of all the features I would like to highlight an amazing feature that is of Machine Management. We have a blend of few old and new machines and with Speroni Machine Management; all our machine errors were compensated. It also resolved several of our machine errors that were made by the unskilled operators. Speroni Team has also been co-operative and supported us with its research based efforts right from giving us the solution to select the most appropriate machine till implementing the committed result. We are happy with our decision of investing in Speroni mchine. It is a matter of pride for us to have ordered India’s Biggest Tool Presetter from Speroni,” said Mr. George.

“Revolution happens in the industry, when two innovative technology driven companies work together,” concludes Mr George.

Headquartered in Noida (NCR Delhi), India, HEG Ltd. is one of the leading graphite electrode manufacturers in the world. Part of the LNJ Bhilwara group, HEG Ltd. was founded in 1977 with a vision to take India to the world map by becoming a top league player in Graphite Electrode and allied business with commitment to growth, innovation, quality and customer focus.

Today it has one of the largest integrated Graphite Electrode plants in the world, processing sophisticated UHP (Ultra High Power) Electrodes.

The company has come a long way and boasts of exports of around 75% – 80% to more than 25 countries across the globe.

With a mission to become a leading international player in Graphite Electrodes and related businesses, HEG Ltd. is leveraging is its core competencies and thereby investing in the best possible technologies and R&D activities.

The Process

HEG Ltd. undertakes its manufacturing process at their state-of-the-art manufacturing facility at Mandideep, near Bhopal in Madhya Pradesh. With the production capacity of 80,000 MT per annum it has the world’s largest single site plant of Graphite Electrodes.

Machining of graphite ELECTRODES and NIPPLES are challenging, given the brittle nature of graphite. In order to have precise threading cutters setting at the precision of 10 microns level, to save setting time and for tool measurement, HEG invested in Speroni STP 44.

“The process of extrusion is a initial stage of Graphite electrode manufacturing. It goes through various stages like  baking, impregnation  and graphitization process. After graphitization it is taken for machining,” said Venkatesh Babu, Manager, HEG Ltd.

For machining, HEG is holding world class SPM machines INREMA – a high-end machine imported from Spain is used. “We use Speroni’s STP 44 for cutter setting, without it the cutter tools cannot be set, align with in the required accuracy level of 10 to 15 microns,” added Venkatesh Babu.

The Speroni Advantage 

“We manufacture graphite electrodes and nipples diameter from 500 to 750 diameters. By using the Speroni machine we get good quality output i.e electrodes and nipples.

Our products are put into 3D CMM testing also and passes through all the required parameters. This high tech Speroni tools setting machine is so simple and user friendly, initially felt very complicated and time consuming. Professional training  provided by Speroni experts, now within two hours each cutter is being set,” said Venkatesh Babu.

BIG KAISER and Speroni have long maintained very successful sales partnerships in Switzerland, Japan and the USA. As early as 1998, the Italian company and BIG KAISER USA presented the first integrated presetting and shrinking system on the American market, setting standards in functionality and performance in industry. Since 2010, BIG KAISER has also been distributing Speroni’s entire range of products and services in the federal states of Baden-Württemberg, Bremen, Hamburg, Hesse, Lower Saxony, North Rhine-Westphalia, Rhineland-Palatinate, Saarland and Schleswig-Holstein.

“In the course of our growth strategy, we would like to intensify our successful cooperation with Speroni,” explains Udo Knöller, sales manager of BIG KAISER Germany. “In the summer of 2016, our complete sales team went through a several days intensive product training at Speroni’s headquarters in Italy.”

The focus is the Speroni STP Futura line, which sets standards in ergonomics, user-friendliness and precision of tool presetting and measuring devices. With a modular design and a variety of configurations, STP Futura provides the perfect solution for any measurement needs, and is fully upgradeable.

Udo Knöller also worked to exhibit a STP Futura device at the FANUC Academy in Neuhausen. The Speroni tool-presetting and measuring device awarded with the Red Dot Design Award can be seen and experienced there with complete connection to a FANUC machine. BIG KAISER is a premium partner of the FANUC academy in Neuhausen and offers over 100 products for training and demonstration purposes.

USA’s leading CNC machine manufacturer Hurco is expanding its presence in the country by opening another technical centre at Pune in Maharashtra, India. The inauguration ceremony held on August 31, 2016 at Hurco Technical Centre, Chinchwad. This is the company’s Second tech centre in the country.

The tech centre will primarily focus on demonstrating the capability of High Performance High speed Vertical Machining Centres from Takumi line…Hurco Companies Inc., acquired Takumi Machinery Co Ltd., in 2015. Takumi Machinery Co., Ltd, is pioneer in the field of High Speed High Performance Double Column Bridge Type Machining Centres.

Kaushik Bhattacharjee, MD, Hurco India Pvt Ltd says, “With this new technology centre we will be able to serve our customers even better by offering Total Solution for application related to Die & Mold….we are now in a position to shorten the learning curve for end user, we are in a position to offer any end user of our machine to visit us, interact with our Application Team & try out process that will be optimum. Our motto is to keep the machines of our valued customers making chips & thus money….use our facility to carry out the process R & D or Prototype Machining along with our team & partners. Most important, it comes Absolutely Free !!”

After the formal inauguration ceremony, the center was opened for the visitors for Live Demonstration of machining Real Time Part from industry. The Live Demonstration were carried out with active participation from the Partners – WorkNC, Hitachi, Speroni, along with Haimer, Hangsterfer’s, BLUM, Schunk & AMT Vice (ALLMATIC Spannsysteme).

The Open House was attended by more 150 professionals from industries in Pune & other parts of India.

The technology centre has installed
– High Speed Double Column Bridge Type Graphite Machining Centre Model H7G (20k spindle with HSK A63 tooling interface complete with Superior Dust Collection System & Protection from graphite ingress into vital machine elements),
– High Speed High Performance Double Column Bridge Type VMC Model H10 (20k spindle with HSK A63 tooling interface complete with Linear Scale, Ball Screw Core Cooling) ,
– High Speed Double Column Bridge Type VMC Model B5 (Table Size 600 x 500 with 30k spindle with HSK E40 tooling interface)

All the above machines are designed for application in the sector of Die & Mold.

“We have come to the door step of our valued customers….we expect our customers to visit us, try our products. We strongly believe that with our business model, we can be seriously considered as an option for the Die & Mold market segment in India” added Bhattacharjee

ENGIMACH 2015 is arguably a unique exhibition, first of its kind in India, where three world famous manufacturers, namely CAMWorks, Win Tool & Speroni are teaming up to interface their products in order to give live demo of complete production cycle, right from CAD drawing, total manufacturing process and generation & display of all analytical reports of pertaining to quality & productivity. This will be the most cohesive performance, offering great opportunity for the manufacturers, as they will get excellent exposure to selection of right technology for process improvement, optimum utilisation of technology for productivity & quality improvement.

Indian manufacturers are set to witness one of the most exciting Engineering show at ENGIMACH 2015, scheduled to be held at Gandhinagar, Gujrat, from 3rd December to 7th December 2015. ENGIMACH is unique Engineering Exhibition, featuring number of products from renowned manufacturers across the world.   The show promises great exposure to world-class technology.

CAMWorks, A Geometric Product, with machining intelligence, is the most advanced CAM programming software, available for getting products to market faster, more efficiently and within budget. CAMWorks is a next generation best-in-class CNC programming solution, that enables the users to programme smarter and machine faster.  The team is bolstered by participation of Win Tool, a leading name across the world, for providing solutions in management of tools, equipment, instructions and NC programmes.   Another world famous name in the team is Speroni SpA, Italy.   Speroni, an Italian Tool management solution manufacturer is offering their product for tool measuring and inspection solutions, in interface with CAMWorks & Win Tool. Combination of these reputed players will put up a great display at ‘Engimach 2015’ and visitors will get concrete, effective and innovative engineering solutions on number of manufacturing issues faced by them.

Talking about the arrangement, Mr Ravi Moolya, General Manager, Speroni India Pvt. Ltd., said, “We are displaying tool measuring solution and interface with WINTools & CAMWork, which provides efficiency, and speed. Our agenda of coming together is to spread awareness amongst Indian manufacturers about the latest technologies.”

EMO MILANO 2015, one of the most lively industrial exhibitions, was held at prestigious exhibition centre of Fieramilano – Milan, Italy from 5th – 10th October this year. The Manufacturing Industry across the world witnessed grand participation of more than 500 leading companies of Italy, followed by companies from Germany & Taiwan.

Live demo of Tool Preset & Measuring management system given by Speroni SpA was the special attraction of event. Speroni, Italy’s one of the most premium brands, offering vast range of products and solutions in the field of Tool Preset, Measurement Management & Quality Inspection of the Manufacturing Process amazed the visitors by displaying most astonishing range of tool measuring system. Speroni’s vast display varied from Tiny tool dia. 20 microns to a giant size tool dia. 500 weighing 500 Kg. with top class precision throughout the range was one of the highlights of the show.  The company also offered Tool Management (TM) interface with partners with vending machine Supply point , CAM interface Edge Cam.   Live display of total integrated solution was another attraction that mesmerised the audience.

This phenomenal event witnessed significant footfall of Indian manufacturers and Industry experts, who came in for pleasant surprise to see Speroni’s performance at the show. Most of them expressed desire to adopt to the world-class technology offered by Speroni.

EMO MILANO 2015 event was deemed part of the Industrial Policy of Italian Ministry of Economic Development, who carried out several initiatives in cooperation with Ice-Agenzia. The show involved display of amazing product mix of advanced machine tools, precision tooling system, manufacturing & Process Automation and Metrology & Quality Control Systems, Quality Assurance software and many other process sophistication techniques.

Italy based company Speroni, manufacturer of Tool Presetting and Measuring systems is demonstrating its high end tool presetters and measuring system at ongoing worlds largest machine tool exhibition EMO 2015. The company is showcasing its proven MAGIS and FUTURA series of tool presetters. The exhibition started on sth of October in Milan, Italy and will continue till 10th October.

STP MAGIS
The new STP MAGIS generation of tool presetting and measuring system from Speroni has revolutionized the value of entry level tool measurement.The innovative MAGIS control delivers all of the needed measuring features and functions in a user friendly, clean and trouble-free single screen user interface. As for all of the Speroni Tool Presetting & Measuring Systems, the structure of MAGIS is completely made of aged pearlitic cast iron in order to guarantee the best thermal stability for Indian kind of manufacturing Setup.

Contrasting most presetter designs, the homogeneous structure of MAGIS resolves all of those issues one encounters on systems which use light alloys and/or granite that have a different and unstable reaction to changes in the temperature and the environment. Homogeneity is a key design element which has been proven on Speroni systems for now over 50 years and in the metalworking field for even longer. The choice of materials for the basic structure of our systems is made in order to guarantee this fundamental design criterion.

STP FUTURA
The new STP FUTURA line of tool presetting and measuring systems, is the expression of Speroni’s 50 years of innovative technology. Based on key construction concepts which have always been copied but never equaled, the new STP FUTURA line introduces new levels of ergonomics, ease of use and precision in the tool presetting and measuring world.

The modular design and vast number of configurations available, offer the right solution for every measuring need guaranteeing at the same time full upgradability in the future as your company’s needs grow. The solid design, together with our excellence in manufacturing, eliminates the need for frequent recalibration due to changes in temperature during the work shift; as well as guaranteeing the precision and repeatability of your system year after year.

Speroni Spa has also recently established Speroni India Pvt. Ltd. to cater to the increasing demand of Speroni products in the country. Headquartered in Pune, Speroni India Pvt. Ltd. is headed by Ravi Moolya, General Manager, Speroni India Pvt Ltd. Speroni India will be directly involved in sales & service of Speroni products in the Indian sub-continent.

Young India is buzzing with the brilliant ideas. The younger generation in India would be more at ease with the use of contemporary technology, because the onset of globalization has brought the world-class technology to India’s doorstep. What is really needed is encourage the young talent, channelize their efforts and provide them a solid platform to prove their mettle. This need is well realized by the academia and the Industrial world too. Leading Universities are launching different events, competitions and symposium to give better exposure to the budding generation. Leading Engineering colleges are encouraging the students to take up new challenges, evolve their own ideas and translate them into the product which would not only succeed in the competitions but also prove to be a trendsetter in the current industrial scenario.

However, in most of the Engineering institutes the practical otr on-field exposure to the world-class technology is missing. As a result, many powerful ideas of students are abandoned at the nascent stage. This is where Industry plays its part. Speroni India Pvt. Ltd., has ventured on this drive, to give shape and momentum to students’ career. The company has extended the sponsorship to the students from Alard College of Engineering & Management (ACOE), Hinjewadi, Pune.

Team Adolfus from ACOE has stepped forward to participate in the National event conducted by the American Society of Mechanical Engineering (ASME) and they are presenting their project, namely ‘Human Powered Vehicle Challenge (HPVC)’. Mr Arun Singh, Project Guide, informed that the competition is being held at New Delhi from 16th – 18th January 2015.

Elaborating his views on the sponsorship, Mr Ravi Moolya, Managing Director – Speroni India Ltd., stated, “The Engineering Industry in India is becoming technologically organized and professionally enlightened about the challenges it has to face on the global scale. The new generation management in most of the industries is espousing to world-class technology, leaving very little scope for conventional style of manufacturing. With increased awareness about adoption of advanced technology, the Indian manufacturers are inducting high-end machine tools, equipments, tooling and inspection facilities in their manufacturing set-up. This is a very conducive environment, especially for the students, who are going to shape India’s future in the years to come. We need to provide them appropriate exposure to modern day technology with practical experience and guidance. Apart from this we need to extend the financial assistance to bring their potentially rich projects into reality.”

“Speroni India Pvt. Ltd., said Mr Moolya, “would extend the helping hand to number of meritorious projects or ideas. We have a far reaching thought and in real sense, we are contributing to Prime Minister’s ‘Make in India’ campaign.”

Team Adolfus from Alard College of Engineering & Management consists of six members, who are actively involved in this project.

Team Adolfus has manufactured an efficient three wheel aluminium (6082) human power vehicle (1f2r) named ALBEDO within a time span of two months. The input human energy to output vehicle velocity ratio is 1:3 which was made possible by manufacturing of a customized constant mesh gear box along with above mentioned qualities. The vehicle also consists of a braking system of single hand applied two disc brakes attached to rear wheels, this provided efficient braking system. It also equipped with secure rollover protective system to compliment safety parameters. The boot space is sufficient enough to carry a 20 kg mass without affecting the gear ratio.

The students and the Management of ACOE have expressed their sincere thanks to Speroni India Pvt. Ltd. for providing sponsorship for the said project and their confident that with Speroni’s help, they would accomplish their goal.

Italy based company Speroni, manufacturer of Tool Presetting and Measuring systems has introduced its STP FUTURA, high end tool presetters and measuring system in the Indian market during the ongoing IMTEX 2015. The company is also showcasing its proven MAGIS series of tool presetters. The company is available at Hall 2B Stall A115 with the Italian pavilion.

Ravi Moolya, General Manager, Speroni India Pvt Ltd says, “In the last couple of years, Speroni equipments have become the most preferred choice among the Indian Engineering Industry. Since the Indian industry is growing we wanted to leverage this exhibition by showcasing our best-in-class products also to spread awareness about the latest technologies. STP FUTURA is an excellent piece of engineering and we wanted to leverage this event by introducing this in India.”

The new STP FUTURA line of tool presetting and measuring systems, is the expression of Speroni’s 50 years of innovative technology. Based

The new STP FUTURA is excellent in ergonomics, ease of use. on key construction concepts which have always been copied but never equaled, the new STP FUTURA line introduces new levels of ergonomics, ease of use and precision in the tool presetting and measuring world.

The modular design and vast number of configurations available, offer the right solution for every measuring need guaranteeing at the same time full upgradability in the future as your company’s needs grow. The solid design, together with our excellence in manufacturing, eliminates the need for frequent recalibration due to changes in temperature during the work shift; as well as guaranteeing the precision and repeatability of your system year after year.

Speroni Spa has also recently established Speroni India Pvt. Ltd. to cater to the increasing demand of Speroni products in the country. Headquartered in Pune, Speroni India Pvt. Ltd. is headed by Ravi Moolya, General Manager, Speroni India Pvt Ltd. Speroni India will be directly involved in sales & service of Speroni products in the Indian sub-continent.