As a leader in the milling and drilling tools, turning tools, and wear and impact resistant tools, Japanese company Dijet paraded its variety of products at the IMTEX 2017, in Bangalore.

The company is highlighting its high-end Indexable tooling solutions like EXTREME DIEMATE” EXTDM / MTX type and Indexable spot facing drill TLZD type.

Indexable radius cutter for hard-to-cut material with double-side insert “EXTREME DIEMATE” EXTDM / MTX type

Features

• Achieved edge sharpness and strength by unique helical cutting edge. Adopted radius insert suitable for turbine blade machining.
• Economical double-side insert (8 corners).
  Unique insert rotation preventing structure: Due to wedge-shaped binding face of insert prevents movement of inserts. Able to stable machining.

Indexable spot facing drill TLZD type.

Features

• TLZD can be used repeatedly only by exchanging insert. Easy assembly of insert & body.
• Achieved non-step drilling without pilot hole even if drilling slope surface and crossed hole.
• By adopting new PVD coated grade “JC7550” and unique coolant system, achieved longer tool life even if drilling mold steel or stainless steel.
• By adopting exclusive design body & high rigid “G-body”, achieved stable machining.
• Controlled burr in case of drilling thin plate.

As a leader in the milling and drilling tools, turning tools, and wear and impact resistant tools, Japanese company Dijet paraded its variety of products at the Die Mould India 2016, in Bangalore.

One of its flagship products called SKS Extreme grabbed multitudes of attention from customers and visitors at the exhibition. This tool is designed for high feed machining, and also acts as a next-generation high feed machining cutter

The SKS Extreme has economical double-side insert with 6 corners. Its insert thickness is measured at 7.5mm, which means it has improved strength by 1.5 times compared to conventional tool.

It exhibits its excellence in ramping and helical interpolation, and makes way for high and efficient pocket milling. The adopting of new PVD coated grade ‘JC7560’ provides improved fracture toughness and achieves longer tool life.

This tool finds its application in a variety of industries including dye and mold industry, general engineering, auto and power generation industry.

Die Mould India is around the corner. What do you have to say about this much awaited trade show?
I truly believe that TAGMA (Tool & Gauge Manufacturers Association, India) is doing an excellent work to uplift the Indian die mould industry. Die Mould India is the only event that focuses on die mould technology, so it makes it very special for the industry professionals. The event brings like minded people under one roof, showcases the latest in machine tool industry and also helps us understand the customer’s demands.

What is DIJET showcasing at the DMI?
DIJET will be highlighting our new PVD coated grades “JC8118” & DH 102, JC7650 etc for SKS extreme, wild radios, QM Mill, Q-Max, Hepta & HDM cutter . Apart from this, we will showcase tools that can enhance the overall productivity of the customer, provide high speed and high feed rate.

What are your views on the Indian Die Mould Industry?
Die Mould industry is the back bone of manufacturing sector. Recently, we have noticed that the Indian manufacturing industry is gradually moving towards the positive direction. The effect of this positive sentiment can also be seen on the die mould industry. Many companies in India are expanding their capacity and producing high-end solutions. This is a very good opportunity for tooling companies as well, as the Indian die mould manufacturers look for high-end technology, companies like DIJET are hopeful to witness good times ahead.

Indian die mould companies are facing tough competition from Thailand and Indonesia, as more than 50% die mould are imported in India. Is it a challenge for you as well?
Yes, there is lot of competition, but the scenario is changing gradually. As the Indian companies have realised the advantage of using the latest technology, they are now capable of producing high quality die mould and getting good business. This is a good sign for us. Also due to deliveries and machine utilization concerns customers are interested in using good quality tools so they can go for High feed and speed machining procedures to achieve productivity.

How has the cutting tool technology evolved over the years?
Tech up-gradation is the only way forward and a must to survive looking at the tough competition. Companies are investing a lot to come up with unique solutions and as the technology is changing rapidly, it has witnessed changes in geometry, materials, cutter body, cutter angle, etc. Now there are talks about the smart cutting tool solutions and we are going to see them coming in big way.

India is home to several cutting tool solution providers, but in the recent times companies from China, Taiwan have also become aggressive. Is it a threat for companies like DIJET?
When it comes to China and Taiwan, it is mostly about the cost factor whereas we talk about the technology. This shows our focus, I am not denying the fact that they do not pose any challenge to us, but we are confident that customers will eventually opt for the right technology.

If you see the production cost of cutting tool in any company it is approximately 3-5% of the overall production, but that minor investment can have a huge impact on a business. Customers know this and are now looking for companies who can provide them the right solution as per their requirement, in order to enhance their productivity.

Which has been the sunrise sector for you and what are the other sectors that see generating good demand in the future?
Automotive contributes most to our business followed by the die mould industry, general engineering and power generation sector. As global players are setting up their base in India and Indian conglomerates venturing into the aerospace domain, I see good demand coming from there in the near future.

How does the size of a company affect the demand of the solutions?
The requirement is very different, small companies or SMEs mainly focus on the cost effective solutions, whereas the big ones demand the latest technologies. We cater to both type of customers.

What are your views on the Make in India campaign?
The Make in India campaign started by our Honorable Prime Minister Narendra Modi looks very promising and I see a positive trend in the Indian manufacturing industry.

As we discussed above, huge number of die mould are imported in India. The Make in India campaign will help us get those business back.

What are your future plans in India?
We plan to acquire more customers and venture into other sectors as well. In the coming years we will also expand our offices to more cities thus providing our customer better after sales service.

The Japanese cutting tool manufacturer, DIJET is all set to showcase its recently launched PVD coated grade “JC8118” for SKS Extreme at up coming Die Mould India show. Apart from this the company will showcase wide variety of tooling solutions for die mould industry. The exhibition is scheduled from April 6-9 at Bangalore International Exhibition Centre, Bangalore.

New PVD coated grade “JC8118” is the first recommendation for mold steel & high hardened steel less than 50HRC and achieved longer tool life. Wide application: 2 insert grades ”JC7560” & “JC8118” are suitable for general steel, cast iron, high hardened steel & stainless steel.

This tool is designed for high feed machining, and also acts as a next-generation high feed machining cutter

The SKS Extreme has economical double-side insert with 6 corners. Its insert thickness is measured at 7.5mm, which means it has improved strength by 1.5 times compared to conventional tool.

It exhibits its excellence in ramping and helical interpolation, and makes way for high and efficient pocket milling. The adopting of new PVD coated grade ‘JC7560’ provides improved fracture toughness and achieves longer tool life.

This tool finds its application in a variety of industries including dye and mold industry, general engineering, auto and power generation industry.

DIJET has launched AERO Chipper for aerospace components precision machining for aluminium / titanium / stainless steel materials. Inserts are available in 1605 size with corner radius starting from 0.4 mm to 3.2 mm.

Inserts are available in two grades FZ05 for aluminium and JC5118 which is for titanium / stainless steel machining and it can be fitted in to the same cutter body. This cutter + inserts has screw clamp with locking slots to avoid the slippage and straight and thin walls can be machined with very high precision. Even DIJET guarantees for no deformation of the material due to cutting action though the depth of cut is of 16 mm and feed is 1 mm per revolution. DIJET has taken the trials of these cutters at several places and customers are very much satisfied.

As a leader in the milling and drilling tools, turning tools, and wear and impact resistant tools, Japanese company Dijet paraded its variety of products at the IMTEX 2015, in Bangalore.

One of its flagship products called SKS Extreme grabbed multitudes of attention from customers and visitors at the exhibition. This tool is designed for high feed machining, and also acts as a next-generation high feed machining cutter

The SKS Extreme has economical double-side insert with 6 corners. Its insert thickness is measured at 7.5mm, which means it has improved strength by 1.5 times compared to conventional tool.

It exhibits its excellence in ramping and helical interpolation, and makes way for high and efficient pocket milling. The adopting of new PVD coated grade ‘JC7560’ provides improved fracture toughness and achieves longer tool life.

This tool finds its application in a variety of industries including dye and mold industry, general engineering, auto and power generation industry.

DIJET introduced cemented carbide to industries and has worked for innovation of carbide tools and the evolution of machining with our own technology since establishment in 1938. DIJET brought innovative technologies into the worldwide market, like the first practical use for CERMET (which is quite common now a day) based on powder metallurgy cultivated on manufacturing of carbide, development of ball nose end mills and drills with HOSOI geometry on cutting edge for cutting tools, and end mills with helical cutting edges. Even now, DIJET continues to develop its own technology like mono-block diamond products, gear-forming dies with carbide, and carbide material with saving rare metals, marketing domestically, and all over the world.

With our guaranty of high-quality products, we earn the trust of customers because we develop carbide material, finish products and additionally consistency manufacturing from mixing of raw material.

It is impossible to produce present-day products without machining like cutting or forming, and even the latest frontiers would not progress without machining. In this time of worldwide competition, DIJET challenges new fields and contributes to the world with “creation” and “original technology development” as our philosophy.

DIJET has worked for progress of technology as primary occupation of carbide tool manufacturer since established in 1938. Due to the stock of total technologies and affluent know-how by consistent manufacturing from powder mixing to complete products, DIJET can provide stable and high-quality products of various demands from customers. DIJET has various materials like carbide, coated carbide, CERMET, PCD and CBN… and various products, even custom-made from customer demands. Stock of total technologies and affluent know-how by consistent manufacturing from powder mixing to complete products makes it possible to meet various demands from customers. Consistent manufacturing is able to repeat quality and earn trust from customers.

E-manufacturing Technology, an event to showcase unique integrated manufacturing solutions has been organised during the Global Industrial Expo scheduled from November 21-24, 2014 at Auto Cluster Exhibition Centre, Pune. With an aim to impact the precision machining industry with a special emphasis on the Die &Plastic mould industry, the event will witness like-minded players presenting as a team – machine tools, CAM software, tooling, tool inspection/ presetter, cutting tool manufacturer, component inspection/ probing, tool/ die steel manufacturer and component holding systems among others. It is a first-of-its-kind initiative where metalworking giants have decided to come together to demonstrate the value of advance manufacturing technologies.

The partner companies will integrate their technologies to demonstrate the importance of automation. Companies that will be showcasing their best solutions are MAZAK (machine tool), Speroni (tool presetter), SCHUNK (work holding), DIJET (cutting tools), ESPRIT (CAM) and Big Dishowa (tool holders).

Ashok Raj, Mentor, E-manufacturing Technology says, “Pune is one of the biggest hubs for die and mould manufacturers in India. However, much of this business is slowly but surely migrating to the overseas market of Taiwan, Thailand and China, primarily due to cost and quality considerations resulting from the high degree of manual intervention (matching / lapping) in the manufacturing process by Indian suppliers. Through this platform we desire to integrate these partners together and demonstrate how this business can become highly competitive through improvement in quality, productivity and cost reduction.”

Talking about the awareness of latest technology S Ravishankar, Deputy Managing Director, Yamazaki Mazak India Pvt Ltd says, “There should be awareness or knowledge as to what is the right technology and the purpose the technology will serve. Awareness can only be developed by witnessing the technology exhibitions, attending seminars etc. Today, with the advent of internet, the distance is no more a concern and information can be brought to individual desks. Hence, it is much easier to spread awareness where there is interest.”

The event is planned in such a way that it will benefit both the operator and management. Management can learn about the importance of the automated technologies, while operators can learn best shop floor practises.

Ravi Moolya, General Manager & Country Head, Speroni India Pvt Ltd adds, “At times we see that companies have good machines but compromise in tooling systems, etc. This not only affects the quality of the product but also their business. Through this seminar we would like to spread awareness among the professionals that how using the best technologies can help them achieve better productivity thus reducing the cycle time. We are also inviting people working on the shop floor to talk about tips and tricks of various machining activities.”

India is slowly losing out to other nations due to lack of a cohesive support from the government, inadequate awareness of latest technologies and lack of technological know-how. In order to raise awareness, MFGTechupdate.com has been selected as the official media and marketing partner for the event. The premium machine tool media house will help the event to reach out to the potential audience. Apart from online media, Efficient Manufacturing, leading machine tool monthly magazine is also on board as an official print media partner.  The event is said to address some major issues that the Indian companies have been facing.

See you at E-manufacturing Technology, Global Industrial Expo!!!