Traditionally DMG MORI showcases a cross-section of the most innovative technologies when the AMB opens its doors to trade visitors from all over the world. With around 30 exhibits from the fields of turning, milling and advanced technologies on an exhibition area of over 2,000 m² the machine tool producer will be giving visitors a glimpse into the future of production from 13^th to 17^th September 2016. The innovations on show during the trade fair will include the third generation DMU 50, for example, and the Robo2Go automation solution – this can be used on several machines without any knowledge of robots.

DMG MORI Software Solutions – Products and solutions for digital transformation

A key building block in DMG MORI’s customer-oriented digitalisation strategy is the app-based CELOS system, that the machine tool manufacturer first presented around three years ago and which it has consistently continued to develop in a targeted manner ever since. Using this uniform user interface for machine and office PC, employees in shop floor and job scheduling can manage, document and visualise all job order, process and machine data. Thanks to its open architecture, CELOS allows the exchange of information with higher–level structures in addition to the impact it has in the shop floor area. So CELOS offers customers complete integration of their machines in the company organisation while simultaneously creating today the interface of metal cutting production in the cyber-physical production system of the future. The benefits in day-to-day operation are convincing: a 30 percent time saving in tooling times and 50 percent less time and effort for the calculation of technology values or the search for important information are just a few of the effects that can be achieved with CELOS. Customers also profit from the continuous further development of the CELOS system, because with every new release DMG MORI implements 50 enhancements. In addition, DMG MORI will be presenting ten new CELOS APPs at the AMB. These will include the new CELOS DEVELOPER APP, with which partners will be able to develop their own APP for the very first time.

Workshop-oriented programming is still of great importance, especially in single item production and the production of small and medium-sized quantities – and it will remain just as important for a long time to come. Working with cycles is state of the art in this respect and the reason why standard cycles in turning, milling and drilling have long been part of the scope of performance of modern controls. Based on its decades of application experience DMG MORI has gone far beyond the standard and currently has 24 exclusive DMG MORI technology cycles for the fields of turning / turning-milling or rather milling / milling-turning in its portfolio. These enable operators in the workshop to programme even complex machining tasks themselves directly on the machine via a dialog using parameterised context menus up to 60% faster. Outstanding examples here include the machining of free-form surfaces using 5-axis interpolation or various cycles for gear cutting or gearwheel production. Other cycle highlights include the MPC (Machine Protection Control) for the protection of machines, workpiece and tool, the 3D quickSET toolkit  for checking and correcting the kinematic accuracy of 4 and 5-axis machines or the Application Tuning Cycle for the process-oriented tuning of feed drives in relation to the table load at the push of a button.

World premiere: DMC 160 U duoBLOCK– maximum productivity in heavy-duty machining

DMG MORI has always responded to growing demands on components with future-proof CNC technology. The latest example of this is the new DMC 160 U duoBLOCK, which will be available as of this year’s AMB. The 5-axis universal machining centre with pallet changer is based on the proven duoBLOCK principle and in its 4^th generation offers 30 percent more stability and accuracy while at the same time reducing energy consumption by 30 percent. Innovative highlights of the world premiere include the new 1,800 Nm 5X-torqueMASTER gear spindle and a travel path in the Y-direction that has now been lengthened from 1,250 to 1,600 mm.

Heavy-duty machining is now part of routine work in the field of mechanical engineering generally – in the aerospace branch, for example, or the automotive industry for the production of chassis parts and engine blocks. In this respect the sturdy construction of the patented duoBLOCK concept offers the perfect basis for both productive and high-precision machining on the DMC 160 U duoBLOCK. Its extensive cooling measures in the machine bed and base plus its wide linear guides, drives and the spindle also boost the long-term accuracy of this universal machining centre. The pallet changer of the DMC 160 U duoBLOCK can handle workpieces weighing up to 4,000 kg, while travel paths of 1,600 x 1,600 x 1,100 mm mean the workpieces can also have extremely large dimensions.

World premiere: 2^nd Generation DMC 210 U– productive heavy-duty machining with pallet changer

Maximum rigidity and long-term accuracy have always been the outstanding features of the portal machines from DMG MORI. The machine tool manufacturer has optimised these even further in the second general of this successful series. With a large cube-shaped work area and a high-performance spindle programme plus CELOS in the standard version, the new DMU 210 U is perfectly equipped for the rising demands on the market. Thanks to its numerous equipment options this machine, which will be available just in time for the AMB, is ideally suited for mechanical engineering in general and in particular for sectors such as tool and mould making and aerospace. The large cube-shaped work area with travel paths of 2,100 mm in the X and Y directions and 1,250 mm in the Z-axis offer ample space here.

The fast and innovative wheel magazine can hold up to 303 tools (SK50 / HSK-A100) with lengths of maximum 900 mm despite its minimum space requirement. The standard chain magazine has 60 tool pockets and offers the option of holding a 30,000-rpm pick-up motor spindle. With a torque of 1,800 Nm, 52 kW output and 8,000 rpm the 5X torqueMASTER is a special highlight among the other available spindles. Thanks to its extended swivel range and optimised interference contour, this gear spindle enables the heavy-duty machining of complex 5-axis components. In addition to its equipment and performance, DMG MORI has also improved the efficiency of the DMU 210 U thus reducing energy costs and making a significant contribution to environmental friendliness.

DMU 90 P duoBLOCK– heavy-duty machining with an attractive package price
5-axis machining of the highest level is also the trademark of the fourth generation of the successful duoBLOCK series. Outstanding features here include the highly stable design of the universal machines, long-term accuracy and highest precision with up to 4 μm positioning accuracy even in the standard version. With its DMU 90 P duoBLOCK DMG MORI now presents a machining centre that will continue the triumphal march of the series. This latest model is designed as a package machine with a 430-Nm and 52-kW motor spindle, space for 60 SK50 tools plus an IKZ coolant unit and guarantees an economical entry into heavy-duty machining.

The DMU 90 P duoBLOCK allows an economical entry into heavy-duty machining.

Applications in tool and mould making as well as in general mechanical engineering call for investment in reliable, high-performance production equipment. DMG MORI has included the attractively priced DMU 90 P duoBLOCK in its range with universal machining in mind. With an X-axis travel path of 900 mm and a workpiece weight of 1,800 kg, it outperforms the smaller DMU 80 P duoBLOCK. Where its technical equipment is concerned, DMG MORI has concentrated on heavy-duty machining and offers the DMU 90 P duoBLOCK^® as an appropriately equipped package machine.

Equipped with a C-axis and Y-axis plus powered tools the NLX 2500 from DMG MORI supports turning operations at Buchholz Hydraulic.

Founded as the handcraft enterprise Buchholz in Kiel in 1884, the Buchholz Hydraulik GmbH of today has concentrated on the solution-orientated development and production of valve controls for mobile hydraulics since 1959. The medium-sized enterprise now has over 300 employees and from its locations in three continents supplies customers from many different branches, including the construction and automotive engineering branches and the maritime industries. In its production, Buchholz Hydraulik trusts in high-quality and high-performance CNC technology in order to meet the high demands placed on

productivity. In October 2014, DMG MORI installed an NLX 2500|700 in the turning division, which, with its C-axis and Y-axis, enables complete machining of the sophisticated workpieces. In addition the new DMG MORI design and the intuitive GUI CELOS^® ensure work on the lathe is ergonomic and user friendly.

Fork lifts and excavators are just two examples of the wide field of application of hydraulic solutions. Thanks to its consistent customer orientation Buchholz Hydraulik has established itself as a competent development partner that carries out a project from the concept phase right through to commissioning and optimisation in the vehicle. The core of the work is always the focus on individual product solutions that fulfil the requirements of the customers in respect of functionality and where the question of costs is concerned.

For many years, Buchholz Hydraulik has stood for high product quality and customer-orientated order processing including short delivery times. This high standard is ensured by both well-trained specialists and innovative machine tool technology. Complete machining is an important keyword here, because this kind of production meets the high productivity requirements. In addition to diverse automated systems, Buchholz Hydraulik also upgraded recently in the area of turning where it replaced an old 2-axis lathe with an NLX 2500|700 from DMG MORI.

Improved work ergonomics thanks to CELOS^® and the new design

Produced for the European market at GILDEMEISTER Italiana, the NLX 2500|700 is available with very customer-specific expansion options so that it can ideally accommodate the specific application required. Buchholz Hydraulik uses a version equipped with a counter-spindle, C-axis and Y-axis as well as powered tools. “This enables us to both turn and mill the workpieces, and what is more, we can do this on the front and the back”, explains Heiko Neßler, the responsible machining technician. This is an enormous gain in productivity compared to the previous solution. “For the simple reason that we no longer need a second machine for milling.”

Another new aspect for Buchholz Hydraulik is the user interface of the NLX 2500|700. Since last year, DMG MORI has been supplying the machine equipped with CELOS^® and a 21.5” ERGOline touch display. Operation of the interface is carried out intuitively and DMG MORI achieves a high degree of functionality with this combination of advanced software and hardware. Heiko Neßler programs the job order directly on the underlying MAPPS V control – often parallel to primary machining. One great advantage of CELOS^® is its 3D-simulation of the program: “This warns us of potential collisions and also calculates the runtimes of the workpieces.” This option is used for calculations and other work scheduling. The new DMG MORI design rounds off the ergonomic operation of the NLX 2500|700 ab. “The large door provides good access to the work area”, says Heiko Neßler.

Buchholz Hydraulik comes to a very positive conclusion with regard to the NLX 2500|700 and the new CELOS^® user interface: it has been possible to integrate machine concept perfectly into everyday production. This verdict is clearly confirmed by the fact that another two NLX 2500|700 machines are to be installed in the coming months.

From 10 to 13 May 2016, DMG MORI will be presenting CELOS^® and 10 high-tech machines from different technology sectors live in operation at Elmia Machine Tools trade fair in Jönköping. The unique service portfolio of DMG MORI LifeCycle Services that maximises the productivity of their customer’s machines rounds off the trade fair presentation of DMG MORI at its 315 m² booth in Hall B (position: B01:34).

CELOS^® for Industry 4.0
With CELOS^®, DMG MORI is offering a cutting-edge user interface that can be expanded with new APPs and updates and which provides an immediate solution to Industry 4.0. CELOS^® is as easy to use as your smartphone, networks all machines within a manufacturing organisation and therefore simplifies the process from the idea to the finished product. 16 APPs help the operator prepare, optimise and process production jobs without any errors and enables the consistent administration, documentation and visualisation of order, process and machine data, consequently holistically improves the profitability of production.

24 DMG MORI technology cycles – software offensive in workshop programming

Workshop-oriented programming is still of great importance especially in single item production and the production of small and medium-sized quantities – and it will remain just as important for a long time to come. Whereby working with cycles is now state of the art and standard cycles for turning, milling and drilling have long been included in the performance range of modern controls.

Based on its decades of application experience DMG MORI has gone far beyond the standard and currently has 24 exclusive DMG MORI technology cycles for the fields of turning / turning-milling or rather milling / milling-turning in its portfolio. These enable the operator in the workshop to programme complex machining him/herself up to 60 percent faster directly on the machine via a dialog using parameterised context menus.

The new ECOLINE generation

For years, DMG MORI has defined a new standard of performance in the sector of entry-level machines with the ECOLINE product line. In line with its tradition of innovative performance, DMG MORI will be presenting the ecoMill 800 V with the new DMG MORI SLIMline^® multi-touch control at Elmia Machine Tools in Jönköping as a revolutionary milestone. Even at the very first glance, the vertical machining centre impresses with its new ECOLINE design that ensures further improved work ergonomics and a higher level of value retention. The ecoMill V series is based on a C-frame cast iron bed for the best stiffness and vibration characteristics ensuring highest precision. Ball screws of the highest quality and a powerful 12,000 rpm spindle were combined to meet the highest standards in production. The performance of the ecoMill V machines even in the smallest size is outstanding already in the standard version. The highest precision (without direct scales) can be realized, due to direct coupling in X / Y, no belt drive for no backlash. An optimized machine structure also increases stability during machining, and a high degree of manufacturing flexibility is provided in the standard version by having 30 tool pockets in the tool magazine. The new 19 – inches DMG MORI SLIMline^® multi-touch control with Operate on SIEMENS represents the next advanced step for a modern user interface. The practical and ergonomically optimised 19″ multi-touch display with its maximised resolution and 45° swivel range offers decisive user benefits.

NLX – Premium class universal turning
Stability and rigidity are the key to excellent machining results, long tool service life and efficient processes when it comes to lathes. And this is exactly what was taken into consideration in the development of the NLX series. Thanks to the overhauled machine bed and flat guides with their high damping capacity, the NLX models achieve a rigidity that is up to 30 percent higher than that of the predecessor series. This is also true of the NLX 2500SY|700 that will be showcased in Utrecht, with its counter-spindle, Y-axis (100 mm) and its turning length of 705 mm.

In particular, the larger ball-thread drives, which together with the enlarged bearings make the axes up to 50 percent more rigid, play a decisive role in the top performance achieved by this machine. In addition, DMG MORI has also improved thermal stability. The cooling system integrated in the machine bed reduces thermal displacement to a minimum. Add to all this the modular design of the NLX machines and you get the perfect basis for optimum turning operations. A special highlight in this context is the BMT^® turret for 12 powered tools and speeds of up to 10,000 rpm.

All new NLX models are equipped with CELOS^® as an intelligent human-machine-interface. CELOS^® from DMG MORI simplifies and accelerates the process from the idea to the finished product. CELOS^® apps also enable continuous and digitalised management, documentation and visualisation of job, process and machine data. In addition, CELOS^® is compatible with PPS and ERP systems; it can be networked with CAD/CAM applications and is ready for trendsetting CELOS^® app expansions.

CTX beta 800 TC – Turn & Mill complete machining with the new ultra-compact turn-mill spindle compactMASTER^®

Complete machining in a single setup is one of the hot topics in the field of production technology. DMG MORI excels here as a full-liner with an extensive program also for the machining of rotation symmetric components: starting with the “normal” multi-axis lathes with driven tools and on through to the premium class of turn-mill machining centres with turn-mill spindle and where applicable an additional turret for 5-axis and (with counter-spindle) up to 6-sided full machining. The CTX beta 800 TC expands the DMG MORI portfolio here in the field of smaller work pieces with up to Ø500 x 800 mm.

DMU 75 monoBLOCK^®

As an example demonstrating its position as the world market leader in the sector of 5-axis and 5-axis simultaneous machining, DMG MORI will be presenting the DMU 75 monoBLOCK^® in Utrecht; the machine will feature top equipment including a 750-mm X-travel, NC-swivel rotary table, 20,000 rpm speedMASTER^® spindle and a vertical chain magazine with 60 stations for SK40 tools. Workpieces with a diameter of up to 840 mm and weighing 600 kg can be machined on a space of less than 8 m². Whereby the work area can always be loaded from above without any limitation. Another impressive feature of the DMU 75 monoBLOCK^® are its intelligent control systems, which translate the performance of the machine construction into maximum process efficiency, top component precision and optimum user-friendliness.  This applies above all for CELOS^® from DMG MORI with a 21.5″ ERGOline^®and SIEMENS.

NHX 4000 2^nd Generation – Horizontal machining centres with outstanding rigidity, precision, and speed

With the new NHX 4000 2^nd Generation, DMG MORI will be presenting a horizontal machining center that is as compact as it is dynamic; a machine ideally suited for the manufacture of complex and demanding components and on through to highly efficient serial production, e.g. in the automotive industry or machine and plant engineering. Together with its bigger sister machine – the NHX 5000 2^nd Generation – the new NHX series boasts a Direct Drive Table (DDM^® technology) with speeds of up to 100 rpm and direct distance measurement systems from MAGNESCALE in all axes in its standard versions. The construction of the machines has also been optimised with regard to the use of shorter tools. The distance from the spindle nose to the centre of the pallet has been minimised to 70 mm thus ensuring longer tool service life and higher process stability. The new NHX 2nd Generation machines also offer all the advantages of the new joint DMG MORI design and CELOS^® with MAPPS V on Mitsubishi.

Its many years of experience and application-specific expertise enable DMG MORI to develop customised solutions for users from the die & mould segment. The machine tool manufacturer will be presenting 4 high-tech machines and innovative production solutions for the die & mould industry live in operation at its 144 m² booth in Hall 1A (position B43) at this year’s Die & Mould exhibition in Bangalore. Daily shuttle services to the DMG MORI Technology Center and dedicated seminars round off DMG MORI’s trade fair presentation.

That advanced production solutions ensure competitive ability in the manufacturing industry is an undisputed fact. DMG MORI supports its customers in this respect with its many years of experience and holistic process competence. A key feature in the range of products and services of the leader of innovation is also its specific branch orientation. Thanks to innumerable projects in the die and mould making branch, DMG MORI has been able to build up a wealth of application-specific expertise from which its customers today benefit. Because experts from DMG MORI concentrate on developing future-orientated manufacturing solutions for branch-specific applications in dedicated competence centers.

HSC Center and Mould Laboratory – die & mould competence built on years of experience

Die & mould applications have ranked high at DMG MORI for many years and this has resulted in an enormous wealth of experience in this sector on the one hand and the development and continued development of path-breaking manufacturing

technologies on the other. The HSC Center in Geretsried and the Mould Laboratory in Japanese Nara impressively underscore this competence with specialised application technicians who always develop optimum manufacturing solutions for the tool and mould making sector. Trials are carried out here, customers are given technological support and training courses are offered.

The demands on precision, long-term accuracy and surface qualities are met by stable DMG MORI machining centers that are convincing with their thermo-symmetric design and innovative cooling systems. While spindles with shaft, flange and sleeve cooling ensure best surfaces, dynamic linear drives enable the required precision and at the same time shorter machining times.

At the Die & Mould trade fair in Bangalore, DMG MORI will be presenting its branch competence with the powerful entry-level vertical machining centre ecoMill 600 V as well as the high-tech vertical machining centers DMC 650 V and NVX 5080 and the universal milling machine DMU 65 monoBLOCK^®.

CELOS^® is on board, as it is in all high-tech machines from DMG MORI. This uniform, app-based user interface enables consistent management, documentation and visualisation of order, process and machine data. In die & mold applications in particular, users benefit here from a seamless process chain.

CELOS^® from DMG MORI for Industry 4.0

The topic “Industry 4.0” is dominating the discussion of the future like no other, even in the sector of machine tool construction. As the leading manufacturer of metal removing machine tools worldwide, DMG MORI supports its customers on their way to

digital transformation of manufacturing process chains with the app-based CELOS^® system, which the machine tool manufacturer first presented around three years ago and which it has consistently continued to develop in a targeted manner ever since. Using this uniform user interface for machine and office PC, employees in shop floor and job scheduling can manage, document and visualise job order, process and machine data.

Thanks to its open architecture, CELOS^® allows the exchange of information with higher-level structures in addition to its effects in the shop floor area. So CELOS^® offers customers complete integration of their machines in the company organisation while simultaneously creating today the interface of metal cutting production in the cyber-physical production system of the future. The benefits in day-to-day operation are convincing: a 30 percent time saving in tooling times and 50 percent lower time and effort for the calculation of technology values or the search for important information are just a few of the effects that can be achieved with CELOS^®. 

ecoMill V series – New revolutionary vertical machining centres in the new design with the new DMG MORI Multi-Touch SLIMline^® control

With the ecoMill 600 V at the Die & Mould trade fair in Bangalore, DMG MORI is presenting the new generation of the ecoMill V series .

DMG MORI has defined a new standard of performance in the sector of entry-level machines with the ECOLINE product line. Even at the very first glance, the vertical machining centre impresses with its new design that ensures further improved work ergonomics and a higher level of value retention. The ecoMill V series is based on a C-frame cast iron bed for the best stiffness and vibration characteristics ensuring highest precision. Ball screws of the highest quality and a powerful 12,000 rpm spindle were combined to meet the highest standards in production. The performance of the ecoMill V machines even in the smallest size is outstanding already in the standard version. The highest precision (without direct scales) can be realized, due to direct coupling in X / Y, no belt drive for no backlash. An optimized machine structure also increases stability during machining, and a high degree of manufacturing flexibility is provided in the standard version by having 30 tool pockets in the tool magazine. The absolute highlight is the new 19 – inches DMG MORI multi-touch SLIMline® multi-touch control with Operate on SIEMENS (19” / Operate on SIEMENS / 400 V) with top screen resolution and touch function represents the next advanced step for a modern user interface. The practical and ergonomically optimised 19″ multi-touch display with its maximised resolution and 45° swivel range offers decisive user benefits.The new ecoMill V series is also available with DMG MORI SLIMline^® Panel (15“ / MAPPS IV on FANUC).

DMG MORI will impress visitors at the Industrie Paris 2016 with advanced machine tools and a focus on future sectors

From 4 to 8 April 2016 DMG MORI will presenting its range of products and services during Industrie Paris, the biggest French trade fair in the field of manufacturing, with a total of 14 highly modern exhibits. The innovation leader in machine tool manufacturing will be focussing there on industry 4.0, aerospace and automotive. The ULTRASONIC 20 linear 2nd Generation that was presented at the beginning of this year will be one of the highlights on side of machine tools.

CELOS® & DMG MORI Technology cycles for Industry 4.0

With CELOS®, DMG MORI is offering a cutting-edge user interface that can be expanded with new APPs and updates and which provides an immediate solution to Industry 4.0. CELOS® is as easy to use as your smartphone,

networks all machines within a manufacturing organisation and therefore simplifies the process from the idea to the finished product. 16 APPs help the operator prepare, optimise and process production jobs without any errors and enables the consistent administration, documentation and visualisation of order, process and machine data, consequently holistically improves the profitability of production.

With 31 DMG MORI technology cycles as another highlight, DMG MORI is presenting software solutions on the cutting-edge 5-axis and turn-mill machining centres to make complex machining processes an effortless reality. Thanks to parameterised context menus, complex processes can be directly programmed on the machine up to 60 percent faster. For the easy to learn and ready-made windows to enter data, programming is hardly needed and complicated DIN programming are avoided. Therefore, DMG MORI technology cycles are ideal for application-specific shop floor programming.

DMG MORI Aerospace Excellence Center – revolutionising the market with innovative turnkey solutions
For several years now the aerospace industry has been undergoing radical change: A shortage of resources and the demand for an improved CO2 balance are forcing manufacturers to invest in more economical and

environmentally friendly aircraft. This in turn gives rise to completely new challenges where the manufacture of sophisticated aerospace components is concerned.

As a leader of innovation in the field of machine tool construction DMG MORI supports the development of the aerospace industry in its Aerospace Excellence Center at DECKEL MAHO Pfronten with future-orientated manufacturing solutions developed in close cooperation with users from the branches. These include options such as the heavy-duty machining package, which includes among other things a powerful gear spindle with a torque of up to 1.300 Nm enabling maximum metal removal volumes and at the same time top precision. With its ULTRASONIC technology, DMG MORI also addresses the question of the efficient machining of fibre-composite materials. Added to this is the integration of laser deposit welding in the LASERTEC 65 3D and the LASERTEC 4300 3D in the field of additive production.

Automotive – individual solutions for large series production
A growth area at DMG MORI for years, the automobile branch is now experiencing a major structural change. There are a growing diversity of models and versions and at the same time shorter product life cycles, extensive

modularisation and building block strategies, high dynamics in the use of new technologies in the car plus enormous cost pressure and the increasing growth in production in emerging countries. This all adds up to demand strong, innovative and flexible suppliers who can hold their ground under these conditions. As a manufacturer of machine tools and complete production systems operating on a global level DMG MORI meets these demands with its close-meshed sales and service network and a highly flexible group of supply plants in all key sales markets and so remains an indispensable partner for the automobile and supplier industry worldwide.

The machines in the product portfolio for the automotive sector range from the cost and space-saving i-series for mass production to the machines in the NHX series with a 4-axis table and pallet changer and the highly productive centers of the DMC H linear series with their innovative linear drives. For the mass production of rotatory components, DMG MORI offers among other things vertical lathes in the CTV series and horizontal lathes of the CTX, NLX and NZX product series. With DMG MORI Systems, the machine tool manufacturer also has an experienced service provider on board that concentrates on the target-oriented implementation of the demands of automated solutions.

ULTRASONIC 20 linear 2nd Generation
Even externally, the completely revised ULTRASONIC 20 linear 2nd Generation with its new, functional design and

a reduced footprint of just 3.5 m² is impressive compared to its predecessor. The diverse technological optimisations include the now optional 60,000-rpm speed of the spindle, the up to 47 percent (A-axis) more powerful drive motors, a 15-kg higher load weight and the use of larger tool diameters of up to 50 mm. Another highlight is the high-speed C-axis (1,500 rpm) for high-precision and productive internal and external cylindrical grinding of rotational-symmetric workpieces made of advance materials.

Where control is concerned, the ULTRASONIC 20 linear 2nd Generation supports users with a multitude of new functions. The ULTRASONIC parameters are automatically determined and tracked during processing. In the clearly arranged CELOS® control a CELOS® APP expressly developed for the purpose shows the ULTRASONIC technology cycles and key process parameters such as frequency, amplitude and output, thus enabling maximum utilisation of the ULTRASONIC and machine performance.

By beginning of the year, DMG MORI will once again underline its high level of innovation at the Open House at DECKEL MAHO in Pfronten.

As has become tradition, the focus of the DMG MORI Open House event at DECKEL MAHO Pfronten from 26^th to 30^th January 2016 will be on the latest innovations and groundbreaking technologies. On an exhibition area of 7,400 m², the machine tool manufacturer will be showcasing in total 90 high-tech exhibits live in operation, thereof the DMG MORI best-sellers as well as six world premières featuring turn-mill complete machining, universal milling, XXL parts machining and new technologies.

Besides innovative production and automation solutions, with CELOS^® and DMG MORI technology cycles, DMG MORI will be giving answers to the question of digitisation on the path to intelligent production in Industry 4.0.

CELOS^® & DMG MORI Technology cycles for Industry 4.0

With CELOS^®, DMG MORI is offering a cutting-edge user interface that can be expanded with new APPs and updates and which provides an immediate solution to Industry 4.0. CELOS^® is as easy to use as your smartphone, networks all machines within a manufacturing organisation and therefore simplifies the process from the idea to the finished product. 16 APPs help the operator prepare, optimise and process production jobs without any errors and enables the consistent administration, documentation and visualisation of order, process and machine data, consequently holistically improves the profitability of production.

With 31 DMG MORI technology cycles as another highlight, DMG MORI is presenting software solutions on the cutting-edge 5-axis and turn-mill machining centres to make complex machining processes an effortless reality. Thanks to parameterised context menus, complex processes can be directly programmed on the machine up to 60 percent faster. For the easy to learn and ready-made windows to enter data, programming is hardly needed and complicated DIN programming are avoided. Therefore, DMG MORI technology cycles are ideal for application-specific shop floor programming.

World première: CTX gamma 3000 TC 2^nd Generation

A turning length of 3,050 mm makes the CTX gamma 3000 TC 2^nd Generation the largest turn & mill complete machining centre in the now completely revised CTX TC series from DMG MORI. Like its smaller sister models the machine tool manufacturer has also equipped this latest machine with a new compactMASTER^® mill-turn spindle, which with 220 Nm achieves a 120 percent higher torque.

With a diameter of 202 mm the length of the compactMASTER^® spindle has been reduced by 70 mm so that it now measures only 450 mm. The interplay of the 150-mm larger X-axis (-25 / +175 mm) and the 20-mm longer Y-travel of ± 210 mm brings an enormous gain in freedom for users. This enables, for example, the radial machining of workpieces with maximum diameters of 700 mm with 170-mm long tools (with the B-axis in a vertical position). With regard to other equipment features, the CTX gamma 3000 TC 2^nd Generation is equipped with 36 tool pockets in its standard version. This capacity can be increased optionally to 80, 120 or 180 tools. Maximum tool length here is 550 mm.

World première: DMU 160 P duoBLOCK^® 4^th Generation

The world première of the DMU 160 P duoBLOCK^® 4^th Generation impressively complements the successful duoBLOCK^® series from DMG MORI and excels for its world première with remarkable improvements in precision, performance and efficiency of around 30 percent. In addition the revised machine concept offers a clear plus in versatility. Added to this the high level of rigidity, extensive modular spindle range and innovative cooling measures ensure perfect machining performance and a high degree of long-term accuracy. Equipped with CELOS^® the machine also guarantees user-friendly production.

As a highly stable universal 5-axis machine the DMU 160 P duoBLOCK^® 4^th Generation unites outstanding precision with maximum performance. With travel paths of 1,600 x 1,600 x 1,100 mm in X, Y and Z it has more than sufficient space for a wide spectrum of components, with workpieces weighing of up to 4,500 kg. The innovative wheel magazine with (depending on expansion stage) space for up to 453 tools (SK40/HSK63) ensures the necessary flexibility where tools are concerned. With regards to the spindles, the high-tech modular spindle range of the DMU 160 P duoBLOCK^® 4^th Generation offers the greatest choice on the market. The offer ranges from the powerMASTER^® motor spindle with 1,000 Nm to a gear spindle with up to 1,800 Nm and on to include the speedMASTER^® spindle with high speeds of up to 30,000 rpm.

World première: DMU 210 P 2^nd Generation

The DMU 210 P 2^nd Generation with its optimised work area, which now measures 2,100 x 2,100 x 1,250 mm, is the prelude to the new generation of portal machines from DMG MORI. A considerably higher level of rigidity and an intelligent cooling concept that includes a spindle growth sensor ensure maximum long-term accuracy for the DMU 210 P 2^nd Generation, making it significantly more accurate than its predecessor does.

The DMU 210 P 2^nd Generation is quick and simple to install thanks to its 3-point support and impresses in day-to-day production with 30 percent reduced energy consumption. The modular concept of the new portal machine includes an innovative wheel magazine that can hold up to 303 SK50 tools and the widest possible choice of spindles. The 1,000-Nm powerMASTER^® motor spindle and the torqueMASTER^® gear spindle with up to 1,800 Nm are available here especially for heavy-duty machining.

World première: DMU 600 G linear

In the XXL Centre at DECKEL MAHO in Pfronten – the most cutting-edge large machine production in the world – DMG MORI designed and constructed the DMU 600 G linear for best surface quality and high dynamics. These are achieved through the use of the innovative contactless linear-motor drive technology. The design of the machine has been optimised with regard to static and dynamic rigidity and ensures consistent temperature stability thanks to extensive temperature control measures for the structure, components and guides. Energy-efficient consumption is achieved by the use of innovative cooling technology and needs-based activation of units.

The DMU 600 G linear is designed for workpieces weighing up to 30 t, with a point load of 15 t/ m². The table measures 5,000 x 3,000 mm in a work area of 6,000 x 3,500 x 1,500 mm in the standard configuration. The plunger with optimised interference contour enables travel of optionally up to 2,000 mm in the Z-direction. The modular spindle range includes a torque spindle with 12,000 rpm and 300 Nm, a vertical head gear spindle for maximum torques of up to 2,500 Nm and a motor spindle with a high speed of up to 28,000 rpm.

World première: DIXI 125

DMG MORI has extended the high-precision machining centres in the DIXI series to include the smaller DIXI 125 for workpieces with diameters up to 1,250 mm. Like its bigger sister models the DIXI 125 also impresses with a unique volumetric accuracy of less than 15 µm. The basis for this are the manually scraped guide contact surfaces that achieve a flatness and straightness of three µm when mounted, perfect machine geometry and on-site volumetric measurement and compensation.

A 980-liter coolant unit with reference-guided temperature control and a powerful (also reference-guided) machine cooling unit for the main drive, feed drives, guides and machine structure together with a thermo shield that insulates against ambient influences guarantee the extreme thermal stability of the DIXI 125. This is further optimised by the individual thermal compensation of every single machine and the use of the spindle-growth-sensor (SGS) for direct measurement and compensation of spindle rotor displacement.

World première: ULTRASONIC 20 linear 2^nd Generation

Even externally, the completely revised ULTRASONIC 20 linear 2^nd Generation with its new, functional design and a reduced footprint of just 3.5 m² is impressive compared to its predecessor. The diverse technological optimisations include the now optional 60,000 rpm speed of the spindle, the up to 47 percent (A-axis) more powerful drive motors, a 15-kg higher load weight and the use of larger tool diameters of up to 50 mm. Another highlight is the high-speed C-axis (1,500 rpm) for high-precision and productive internal and external cylindrical grinding of rotational-symmetric workpieces made of advance materials.

Where control is concerned, the ULTRASONIC 20 linear 2^nd Generation supports users with a multitude of new functions. The ULTRASONIC parameters are automatically determined and tracked during processing. In the clearly arranged CELOS^® control a CELOS^® APP expressly developed for the purpose shows the ULTRASONIC technology cycles and key process parameters such as frequency, amplitude and output, thus enabling maximum utilisation of the ULTRASONIC and machine performance.

At Metalloobrabotka DMG MORI will demonstrate innovation strength by showing future-oriented products and services for modern production environments.

Being one of the biggest trade fairs in the branch, the Metalloobrabotka focuses particularly on the Russian development of machine tool construction. During this industry highlight in Moscow from 25 to 29 May 2015, DMG MORI will be presenting high-quality and innovative products that meet future production challenges (Hall 2.2, Booth 22A01). On over 800 sqm the machine tool manufacturer will show 16 high-tech machines, thereof 10 machines in the new DMG MORI design and with the revolutionary CELOS® control platform to simplify and accelerate the process from the idea to the finished product. Among these are 7 Russian premieres and the ECOLINE machines that are produced in Russia for Russia. Additionally, innovative software solutions and products from DMG MORI LifeCycle Services and trends of automation with DMG MORI Systems will be featured during the trade fair.

All new high-tech machines from DMG MORI will be provided with CELOS®. This new user interface of the control is as easy and intuitive to use as a smartphone. On a unique 21.5” multi-touch display CELOS® APPs provide the user with integrated and digitised management, documentation and visualisation of order, process and machine data. The latest CELOS® version with a total of 16 APPs is available from April 2015 on. Also new is the CELOS® PC version. It enables users to plan and control their production and machining processes already during work preparation.

CELOS® connects the machine with superordinate corporate structures in a unique way and creates the basis for a consistent paperless manufacturing. Additionally, it accelerates the way from the idea to the finished product by direct coupling of ERP / PPS and PDM. With CELOS® DMG MORI sets standards and gives the answer to industry 4.0

7 Russian premieres – high-tech for the future
In the field of turning machines DMG MORI presents four of their latest models for the first time in Russia: the universal lathe NLX 1500Y/500, the automatic lathe SPRINT 20|5, as well as the turn & mill complete machining centres CTX beta 800 TC and NTX 1000 2nd Generation that is shown with a KUKA automation. A Russian milling premieres is the universal milling machine DMU 60 eVo and the horizontal machining centre DMC 60 H linear . With the LASERTEC 65 3D as the seventh Russian premiere DMG MORI demon strates an impressive step into the advanced technology of additive manufacturing.

Five of these Russian premieres are equipped with the revolutionary CELOS® control platform to simplify and accelerate the process from the idea to the finished product. DMG MORI developed all of these machines according to the standards of the multifunctional, user-friendly, and value-retaining DMG MORI design.

With the ECOLINE machines being manufactured at the modern plant in Ulyanovsk DMG MORI is extremely close in particular to Russian customers. Ulyanovsk MT OOO is the latest and most modern ECOLINE plant and has been a registered member of the Russian machine tool manufacturer association Stankoinstrument since July 2014. With a last step of investment DMG MORI this year builds up a mechanical production in order to increase the share of locally produced components. The production area of the plant sums up to 12,430 sqm in total plus an assembly with 3,300 sqm. Ulyanovsk MT OOO guarantees fast deliveries, reduced costs for transport, and short-term support by local service technicians. Additionally, Russian customers do not have to pay any customs charges and they benefit from payments in Russian ruble without any exchange rate risks.

Metalloobrabotka is an ideal opportunity to show the latest developments in this class of machine tools. The exhibition covers the local produced ecoTurn 310 as well as the milling machines ecoMill 50, ecoMill 635 V, and ecoMill 1035 V.

DMG MORI Systems – smart solutions for production environments
In the age of “Industry 4.0”, the automation of manufacturing processes is gaining dynamically in importance. At the same time, the merging of virtual and real production worlds demands an integral communication capability of machines, systems and components. Well-known for top customized engineering DMG MORI Systems combines technology, machine tool, automation and peripherals in holistically coordinated 360° solutions for your production systems.

DMG MORI Systems meets this challenge of the future actively by offering a holistic range of services from a single source for technology, machine tool and automation solutions. This diverse service offer is based on the unique experience of DMG MORI in the sector of technology design and automation that is bundled within DMG MORI Systems GmbH.